The Zanvar Group is well known for its foundry as well as machining capability. The Zanvar Group is one of the biggest manufacturer of Cast Iron and Ductile Iron Automotive Components in south India region. There are 5 foundry units in our group.


Moulding Line

Moulding Machines

Modern sand plant with Wide range of simultaneous jolt squeeze moulding machines help to produce Castings like Brake Drum, Brake Discs, Oil Cooler Covers, Exhaust Manifolds, Tractor Transmission Components & other oil engine components, weight ranging from 1 Kgs. to 200 Kgs/piece.

Inductotherm make Medium frequency Induction furnances with 550 KW Power Track & Zee track (pot capacity - 300, 500, 700 & 1000 kgs.) & duplexing method by using cupola furnaces, enables to achieve desired goal of melting 5000 MTs./month.


Furnace
Monorail pouring with geared laddle system, Auto pneumatic pusher system for mould handling on tracks & Auto punch-out system (1box / min) helps to minimise the work fatigue & to increase the productivity.
Underground Mechanised Belt Conveyor system for casting handling from knock out to shot Blasting & fettling ensures safe handling of casting. Underground construction help us to utilize the available space efficiently. Well equipped fettling shop with multi impeller shot Blasting machine & Belt grinding machines, minimises the shot blasting & fettling time.
Fully automated Computerised Compax make Cold Box core making units capacity. 5 Ltrs. & 35 Ltrs. are satisfying the increased demand of cores for producing 70 MT.castings/day.
The fully automated machine enables to produce the heavy wt. & critical cores.


Core Makng




SHRIRAM FOUNDRY LIMITED. TS-16949 with a Capacity of 1500 MTs/MONTH
ASHTA LINERS PVT. LTD. TS-16949 with a Capacity of 1200 MTs/MONTH
S.J.IRON AND STEELS PVT. LTD. TS-16949 with a Capacity of 1500 MTs/MONTH
KASTURI FOUNDRY PVT.LTD. with a Capacity of 1000 MTs/MONTH
SHRIRAM FOUNDRY LTD. [UTTRAKHAND DIVISION] - 1000 MTs/MONTH from May 2008, 2000 MTs/MONTH from Dec 2008, 3000MTs/MONTH from Mar2009.

With the help of this huge 6500 MT.tones capacity the Zanvar Group is able to satisfy the major automobile customers like Telco, Conmet, Mahindra and Mahindra, John Deere, Escorts Ltd. Cararro, Claas, etc.


X-Ray Testing Machine Realtime Italy Make
"SPECTRO" Germany make Spectrometers at 3 locations.
"OLYMPUS" GX 41 Japan make Microscope with 1000x Magnification
C-Si Analyzer with thermal analysis software to facilitate online inspection of Tensile, Elongation, Hardness and Microstucture.
Ultrasonic Testing Machine
Universal Testing Machine
Optical Hardness Testing Machine
Digital Display of Spectrometer results on shop floor
Remote Sensing Digital Pyrometers
Audio Video Digital Downtime Alarm for Ductile Iron Production

Capacity enhancement by adding DISA make High Pressure Moulding Line at the following units.

1. Kasturi Foundry Pvt. Ltd. :- HPML by Dec - 2008
2. Ashta Liners Pvt. Ltd. :- HPML by June - 2009
3. S.J. Iron and Steels Pvt. Ltd. :- HPML by Mar - 2009
4. Shriram Foundry Limited Uttrakhand :- HPML by April 2010

 



SHRIRAM FOUNDRY LIMITED
Simultaneous Jolt-Squeeze Moulding Machine [ BMD MAKE ] APRA 900 - 2 Pairs
APRA 300 - 1 Pair
Box Size 24" X 28",    20" X 20"
650mm X 750mm,    800mm X 1000mm
ASHTA LINERS PVT. LTD.
Simultaneous Jolt-Squeeze Moulding Machine [ BMD MAKE ] APRA 900 - 1 Pair
APRA 450 - 1 Pair
Box Size 24" X 24",    20" X 29",    20" X 20"
S.J. Iron and Steels Pvt. Ltd.
Simultaneous Jolt-Squeeze Moulding Machine [ BMD MAKE ] APRA 1300 - 1 Pair
APRA 300 - 1 Pair
Box Size 24" X 28",  20" X 20",  800mm X 1000mm
Kasturi Foundry Pvt. Ltd.
Simultaneous Jolt-Squeeze Moulding Machine [ BMD MAKE ] APRA 1300 - 1 Pair
APRA 900 - 1 Pair


SHRIRAM FOUNDRY LIMITED
Induction Furnace (550 & 450 KW) Dual Track
(Pot Capacity in Kgs)
750 Kgs - 1 No.
500 Kgs - 2 Nos.
300 Kgs - 1 No.
Cupola Duplexing 27" 2 Nos.
ASHTA LINERS PVT. LTD.
Induction Furnace (250 & 150 KW) Dual Track
(Pot Capacity in Kgs)
500 Kgs - 2 Nos.
150 Kgs - 1 No.
Cupola Duplexing 27" 2 Nos.
S.J. Iron and Steels Pvt. Ltd.
Induction Furnace (550 KW) Dual Track 2 Nos.
(Pot Capacity in Kgs)
1000 Kgs - 2 Nos.
500 Kgs - 2 Nos.
Cupola Duplexing 27" 2 Nos.
Kasturi Foundry Pvt. Ltd.
Induction Furnace (550 KW) Dual Track 2 Nos.
(Pot Capacity in Kgs)
1000 Kgs - 2 Nos.
500 Kgs - 2 Nos.
Cupola Duplexing 27" 2 Nos.


SHRIRAM FOUNDRY LIMITED
Cold Box Core Making Machines 35 Ltrs - 1 No.
25 Ltrs - 1 No.
05 Ltrs - 1 No.
Core Shooters 4 Nos.
ASHTA LINERS PVT. LTD.
Cold Box Core Making Machines 25 Ltrs - 2 Nos.
Core Shooters 2 Nos.
S.J. Iron and Steels Pvt. Ltd.
Cold Box Core Making Machines 25 Ltrs - 1 No.
Core Shooters 2 Nos.
Kasturi Foundry Pvt. Ltd.
Cold Box Core Making Machines 35 Ltrs - 1 No.
Core Shooter Machines 2 Nos.

Spectrometer Lab

Metalography Lab

Tensile Testing Lab

Chemical Lab
Photograph of the X-Ray Machine to be added over here
Sand Testig Lab